Preventative Maintenance for Used Trucks: Keep Your Rig Running Longer

Extend the life of your used truck with these expert preventative maintenance tips—routine checks, inspections, and smart repairs that save money long-term.
Preventative Maintenance for Used Trucks: Keep Your Rig Running Longer
Written by
Alec Whitten
Published on
August 7, 2025

When you invest in a used truck, you're not just buying a vehicle — you're buying a business asset. And just like any business tool, your truck needs proper care to deliver long-term value.

In the world of owner-operators and small fleets, preventative maintenance is the difference between profitable uptime and costly repairs. Whether you’ve just purchased a used Class 8 truck or have been running one for years, staying ahead of maintenance issues is crucial for safety, resale value, and your bottom line.

This guide covers the essential preventative maintenance strategies that every used truck owner should follow in Canada — especially if you want to avoid expensive surprises and keep your truck running longer.

Are you looking for a truck? Look at our used inventory.

Why Preventative Maintenance Matters (Especially for Used Trucks)

Used trucks already have mileage, wear, and possibly some deferred maintenance from their previous owner. If you don’t stay proactive, small issues can quickly snowball into major downtime — costing you income and clients.

Benefits of preventative maintenance include:

  • Extending engine and transmission life
  • Preventing safety violations or CVOR penalties
  • Improving fuel efficiency
  • Boosting resale value
  • Catching problems before they become expensive

1. Set a Routine Inspection Schedule

Preventative maintenance begins with consistency. You should create a structured maintenance schedule based on hours, kilometers, or calendar intervals — and stick to it.

Typical routine checks include:

  • Oil and filter changes every 15,000 to 25,000 km depending on the truck’s age and duty cycle
  • Fuel filter replacements every 25,000 to 50,000 km
  • Brake system inspections at every service interval
  • Coolant system flush annually
  • Battery inspection every 6 months
  • Grease fittings and chassis lube every 10,000–15,000 km

Use a maintenance log (digital or paper) to track everything. It’s not just helpful for scheduling — it adds value when it’s time to resell or finance your truck.

2. Watch the Oil — It Tells You a Lot

Regular oil analysis can reveal early warning signs of engine problems. Pay attention to:

  • Colour and texture – Milky oil can indicate coolant contamination
  • Metal shavings – Signal wear in internal components
  • Burnt smell – May suggest overheating or delayed changes

If you notice excessive oil consumption or drops in pressure, don’t ignore it. Book a diagnostic right away.

3. Brake System: Always a Top Priority

Brake systems are a top CVSE and DOT inspection failure point in Canada. They're also one of the most critical systems for safety — especially if you’re operating in BC or Alberta's mountainous regions.

Preventative brake tips:

  • Inspect air lines, slack adjusters, and S-cams
  • Replace brake pads and rotors proactively, not just when squealing starts
  • Drain air tanks daily to prevent moisture buildup and freezing
  • Grease all pivot points and moving parts regularly

For long-haul trucks, consider doing a full brake system check every 3 months — more often if operating under heavy loads or hilly terrain.

4. Tires: Rotate, Inspect, Replace

Tires are your contact with the road — and one of the most expensive consumables on a truck.

Key maintenance tips:

  • Check tire pressure weekly (cold PSI)
  • Rotate steer and drive tires as needed
  • Measure tread depth — don’t wait for DOT minimums
  • Look for uneven wear, which could signal alignment or suspension issues

Good tires help fuel economy, braking, and reduce risk of blowouts — all major safety and cost factors.

5. Stay Ahead of Cooling and Heating Issues

Engines need stable operating temperatures to run efficiently. Canadian winters and mountainous hauling make the cooling system even more critical.

Checklist:

  • Check coolant levels and glycol ratios seasonally
  • Inspect the radiator, hoses, and water pump for leaks or cracks
  • Replace the thermostat as part of scheduled maintenance
  • Pressure test the system before winter to avoid mid-trip failures

Don't forget the cabin heater — it’s not just comfort, it’s essential for visibility and defrosting in winter.

6. Don’t Ignore Electrical and Sensor Systems

Modern trucks are heavily reliant on sensors and electronics. A failing sensor can lead to a derate, unexpected shutoff, or misleading engine codes.

  • Scan the ECM monthly or when warning lights appear
  • Inspect battery terminals for corrosion
  • Test alternator and charging output
  • Replace failing sensors (especially NOx, DPF, and DEF) early — they're often cheaper to fix than replace under emergency conditions

If you're buying a truck with warning lights already active, ask for a diagnostic or scan code report.

7. Replace Filters Proactively

Beyond oil and fuel filters, don’t forget:

  • Air filter: Replace every 40,000 to 60,000 km
  • Cabin air filter: Helps defog windows and protect HVAC
  • DEF system filters: Change as recommended by OEM
  • Transmission filter: As per service manual intervals

Clean filters reduce engine strain, improve emissions compliance, and contribute to long-term durability.

8. Know When to Book Diagnostic Scans

Preventative maintenance includes catching the unknown. Regular diagnostics help identify:

  • Hidden fault codes
  • Misfires or regeneration issues
  • Fuel injector problems
  • Electrical shorts
  • Software updates needed

At Mehmi, we recommend a full scan at least twice a year — or quarterly if you’re financing and want to protect resale value.

9. Keep Detailed Service Records

Lenders, buyers, and inspectors will all appreciate a clean service history.

Document:

  • Every oil change, inspection, and repair
  • Parts used and mileage at time of service
  • Technician or shop name

This helps with resale value and can support faster equipment loan approvals if you choose to upgrade later.

10. Schedule Seasonal Maintenance

Canada’s climate demands winterization and summer prep.

For winter:

  • Add anti-gel diesel additives
  • Check block heater operation
  • Test battery cold cranking amps (CCA)
  • Install winter wiper blades and heated mirrors

For summer:

  • Test A/C compressor and refrigerant
  • Inspect coolant temperature performance
  • Watch for dry-rotted hoses after spring thaw

Visit our Canadian winter maintenance guide for a full seasonal checklist.

Case Study: Avoiding a $15K Breakdown

One Mehmi customer purchased a 2017 Kenworth with no maintenance records. After six months, a DPF failure and turbo issue sidelined the truck for three weeks — costing $15,000 in lost revenue and repairs.

If regular maintenance and scans had been done, they could have caught the early signs of buildup and saved thousands.

That same truck, after full servicing and documentation, later qualified for refinancing to a better rate with a new lender.

Conclusion

Used trucks are only as reliable as their maintenance schedule. With the right preventative plan, you can keep your rig running for hundreds of thousands of kilometres — safely, profitably, and without major headaches.

Whether you're operating locally in Ontario or hauling long-haul across provinces, your truck is your livelihood. Treat it like an investment, not an expense.

Looking to upgrade, refinance, or start with a truck you can maintain from day one? Speak with a financing expert or explore our used truck inventory today.

FAQ: Preventative Maintenance for Used Trucks

1. How often should I change oil on a used heavy-duty truck?
Most used Class 8 trucks require oil changes every 15,000–25,000 km, depending on age and usage. Always follow OEM guidelines and check oil regularly.

2. What’s the most common cause of breakdowns in used trucks?
Neglected emissions systems (DPF, DEF, EGR) and cooling failures are top culprits — both are preventable with routine diagnostics and maintenance.

3. How can I track my maintenance schedule?
Use a paper logbook, maintenance app, or spreadsheet. Include mileage, parts replaced, service dates, and mechanic details.

4. Will good maintenance help me get better financing?
Yes. A well-maintained truck holds its value better and is easier to finance or refinance. Lenders may offer better rates for trucks with detailed service records.

5. Should I do seasonal maintenance in Canada?
Absolutely. Winterization (anti-gel, block heater, battery testing) and summer prep are essential for truck performance and safety.

6. Can I finance maintenance or repairs?
Mehmi offers working capital loans and leaseback options that can help fund major repairs or preventative upgrades.

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